Part of JINC-06 — General Principles of Metallurgy

Comparison of Extraction Methods for Different Metals

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MetalOreConcentrationPre-treatmentReductionRefining
FeFe2O3Magnetic/gravityDirectC/CO in blast furnacePuddling
CuCuFeS2Froth flotationRoastingSelf-reductionElectrolytic
AlAl2O3.2H2OLeaching (Bayer)CalcinationElectrolysis (Hall-Heroult)Electrolytic (Hoopes)
ZnZnSFroth flotationRoastingC reductionDistillation/electrolytic
NiNiSFroth flotationRoastingC/H2 reductionMond process
AuNative/Ag2SCyanide leachingZn displacementElectrolytic

The extraction method correlates with the metal's position in the reactivity series: most reactive metals (Na, K, Ca, Mg, Al) require electrolysis; moderately reactive (Zn, Fe, Pb, Sn) use carbon reduction; least reactive (Cu, Ag, Au) use self-reduction or displacement.

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